Toolbox Talk: The Safe Use of Deck Cranes in Fishing

Today, we will discuss the safe use of deck cranes in the fishing industry. Deck cranes are essential for lifting heavy loads, but improper use can lead to accidents and injuries. Understanding the components and safety protocols is crucial for ensuring a safe working environment.

Key Points

1. Equipment Components

• Hook: The primary lifting point. Always inspect for wear and damage before use.
• Wire Rope and Sheaves: Heavy-duty cables and pulleys. Regularly check for fraying and proper alignment.
• Hoist: Mechanism for lifting and lowering loads. Ensure it operates smoothly without unusual noises.
• Boom: The crane’s arm. Inspect for structural integrity and proper functioning.
• Jib: Extension of the boom. Check for secure attachment and stability.
• Counterweights: Prevent tipping. Verify they are correctly positioned and secured.
• Turntable: Allows rotation. Ensure it moves freely and is well-lubricated.
• Tower/Mast: Supports the boom. Inspect for any signs of wear or damage.
• Outriggers: Provide stability. Always extend fully and check for secure footing.
• Cabin: Operator’s area. Keep clean and ensure all controls are functioning.
• Operator’s Cab Controls: Test all controls before operation.
• Electrification: Power systems. Inspect for any electrical issues or damage.
• Bumpers: Safety devices. Ensure they are in place and functional.
• End Effector: Device at the boom’s end. Check for secure attachment and proper operation.
• Engine: Power source. Regularly maintain and check for any issues.
• Wheels and Tracks: Allow movement. Inspect for wear and ensure they are clean.

2. Safety Protocols

• Pre-Operation Checks: Conduct thorough inspections of all components.
• Load Limits: Never exceed the crane’s specified load capacity.
• Communication: Use clear signals and maintain constant communication with the team.
• Weather Conditions: While cranes must often be used in challenging weather, always assess conditions and take necessary precautions to ensure safety.
• Training: Ensure all operators are adequately trained and certified.

3. Potential Hazards

• Overloading: Can cause crane failure and accidents.
• Poor Maintenance: Leads to equipment malfunction.
• Inadequate Training: Increases the risk of operator error.
• Environmental Factors: Wind, rain, and ice can affect crane stability and operation.

Key Actions

1. Conduct daily inspections of all crane components.
2. Adhere to load limits and never exceed them.
3. Ensure all operators are trained and certified.
4. Maintain clear communication during operations.
5. Regularly maintain and service the crane.
6. Assess weather conditions and take necessary precautions.
7. Report any issues or malfunctions immediately.
8. Keep the operator’s cabin clean and controls functional.
9. Extend outriggers fully before use.
10. Follow all safety protocols and guidelines.

The Law

• LOLER 1998: Requires thorough examination of lifting equipment every 12 months.
• PUWER 1998: Ensures equipment is suitable and maintained.
• Merchant Shipping and Fishing Vessels (Lifting Operations and Lifting Equipment) Regulations 2006: Mandates regular inspections and maintenance.

Why it Matters

Ensuring the safe use of deck cranes is vital for preventing accidents and injuries. Non-compliance can lead to severe consequences, including legal repercussions and financial losses. Prioritising safety protects both employees and the organisation.

Engagement

Questions:

1. What are the key components of a deck crane?
2. Why is it important to adhere to load limits?
3. How can weather conditions affect crane operations?
4. What are the legal requirements for crane inspections?

Activities:

1. Inspection Drill: Conduct a mock inspection of a deck crane, identifying potential issues.
2. Load Calculation Exercise: Calculate the safe load limits for different crane configurations.

Presenter Tips:

• Inspection Drill: Divide attendees into small groups and assign each group a specific component to inspect. Discuss findings as a group.
• Load Calculation Exercise: Provide different scenarios and have attendees calculate the safe load limits. Discuss the importance of adhering to these limits.